Water, wine, beer, fruit juice, spirits, we are always available with our process technology to actively support you to fill your products. We have decades of experience in working closely with our customers, in order to have a detailed knowledge of the procedures, processes and requirements involved. To ensure we can also provide customized machines to meet your individual needs, we carefully analyze the overall process, to find the best solution to your market needs.

processing

Filtration, Carbonization, Pastorization

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Syrup room

The syrup room is the starting point for any kind of drink. The requests are highest quality syrup, the flexibility in the design recipe as well as in the course of control throughout the manual, semi-automatic or automatic preparation of the variants of syrup.
The basic components used for beverages may be in powder, liquid or concentrate. Suitable methods dissolving processes of mixing, heating and filtration steps constitute the basis for individual variations syrup then used in the mixing of the beverage. Soft drinks, fruit juices, still drinks, ice tea, flat or isotonic drinks, or alcohol-drink will be appreciated by the market if the syrup used was obtained according to high quality standards of the process.

syrup room

- Sugar dissolver, filtration, pasteurizer, deareator and preparators tanks - Our complete syrup room start from the sugar dissolver (cold or hot system) at batch or continuos, filtration and de-arreation unit for sugar and syrups. Screw feeder elevators for conveying sugar or powders. The final syrup goes to the final preparators tanks where is ready to be sent to the mixer or pasteurizer or homogenizer. We can offer semi-automatic and automatic solution.

- Homogenizer - Stability, uniformity, long life, digestibility, best appearance, clour and flavour improving. These are just some of the main advantages you can obtain by using tha homogenizer for treating common foodstuff. The results, in economic and qualitative terms, make the use of this technology particularly convenient.

- Flash pasteurized - The plant, consisting of one or, in a specific model, of 2 fixed-flow or variable flow pasteurization units. The heat exchanger plate is composed of three sections: regeneration, heating and final cooling of the product. The plates are made of stainless steel AISI 316L, are fixed on a stainless steel AISI 304 frame and blocked by 8 side bolts in order to operate at a maximum pressure of 22 bar.

Water treatment

Water of good quality is the basis for obtaining food products and beverages of success. Water is not only an integral part of the product, but it is also usually necessary in the production process. It's critical that during the process the water has the right characteristics for the products to be treated.
With our water treatment systems are able to cover a wide range of treatments. water is the main element to configure a system.

water treatment

- Automatic System Microfiltration - The microfiltration plants are equipped with multiple filter lines placed in parallel in order to ensure continuous production of water.
Our dedicated automation reduces operator intervention and optimizes the use of filter elements, reducing energy costs and replacement of filter elements than conventional systems.

- Adsorption systems and other physical treatments - Our offer includes filtrations active carbon, resins, for the treatment of chlorine and its derivatives, ozone, ionic solvents, pesticides, organic pollutants, heavy metals and arsenic. A complete system is mainly composed of a train of pre-filtration with filter cartridges of appropriate porosity, a station adsorption and finally a station for final filtration with filter elements is able to retain any particles.In addition we also demineralization, softening, ozonation, iron removal, denitrification and all the specific treatments for the purification of groundwater.

- Reverse osmosis - The reverse osmosis equipment proposed by IDRORICERCHE are intended for the removal of unwanted salts dissolved in water. Systems with different levels of automation, are designed with customized solutions for the pre-treatment and post-treatment.

Process analyzer

All the liquid food, alcoholic drinks and not have to respect their intrinsic characteristics.
To check if the amount of CO2 or of alcohol or sugars present in the beverage comply with those of the final product using special tools control very sophisticated.
Control of degrees brix refractometer or with a CO2 analyzer are all tools of analysis necessary for the success of product quality.
With the use of these tools it is possible to achieve savings of sugar, alcohol, concentrate, flavors, co2,etcc. used during the process.

process analyzer

- UR-24 In-Line Process Refractometer - The UR-24 In-Line Process Refractometer offers all of the sophisticated features, performance and economical cost of the model UR-20, with an all-stainless steel housing for superior corrosion resistance in wet environments

- UR-20 In-Line Process - The UR-20 In-Line Process Refractometer offers sophisticated features and performance at an economical cost. It continuously measures the concentration, displays the temperature-compensated concentration value, and transmits the value to both digital and analog receivers. 

- UR-19 In-Line Process Refractometer - The UR-19 Refractometer is the new  version of Brix and %Diet Analyzer for carbonated soft drinks. Its compact design makes it ideal for many other high accuracy applications as well.

- UR-22 Online Refractometer for Sugar and Diet Beverages - The microprocessor-based UR-22 Brix and %Diet analyzer is a self-contained analyzer, with multiple functions, which mounts directly on the process line.

- LR-02 Laboratory Refractometer - The LR-02 Laboratory Refractometer offers sophisticated features and performance at an economical cost. Simply closing the cover, without pushing any buttons, the LR-02 Easy Start measures the refractive index of the sample, calculates its concentration, and presents the value on the backlit LCD display. 

- LR-01 Laboratory Refractometer - The LR-01 Laboratory Refractometer offers the highest accuracy and most advanced features. 8 measuring scales (2 standard plus 6 user-customized ranges), automatic zero calibration with water, printer and computer outputs, single or continuous analysis and voice synthesizer in 4 languages.

- Carbonated Beverage Analyzer - Complete system of Beverage Analysis and Automatic Control for the Brix, %Diet and CO2 in the production of carbonated soft drinks. The BAS-02 continuously measures in-line the beverage concentration (Brix) and carbonation (CO2 volumes) for both sugar and diet beverages. 

- UC-05 Online Carbonation Analyzer - The microprocessor-based UC-05 digital carbonation analyzer is a self-contained analyzer, with multiple functions, which mounts directly on the process line.

- BA01 Beer Analyzer - The Maselli model BA01 Beer Analyzer consists of a multifunction analysis system installed directly on the process line, and a receiver mounted on the wall, the floor or in a panel. 

Cip unit system

All process machinery in contact with the food product must be sanitized to prevent contamination by bacteria or other.
For this reason we offer cleaning systems with manual, semi-automatic or fully automatic solution.
Our sanitation systems cover all the activities necessary in a bottle of wine, beer, syrup room, water, food or dairy. The required number of tanks can be varied depending on the number of media. The dimensions of the tank and the number of CIP admission tubes are determined by the size of the line and the individual machines to clean.

cip unit system

- Automatic cip unit - The automatic systems for sanitizing (CIP) and for the production and storage of solutions suitable for the inner washing of the kegs, bottles and cans dosen’t need any operator to perform it.
The system is fitted with all the necessary devices for controlling, in a fully automatic way, the washing cycles and the phases of preparation and maintenance of the washing solutions.

- Semiautomatic cip unit - The  Semiautomatic systems for sanitizing (CIP) and for the production and storage of solutions suitable for the inner washing of the kegs, bottles is manufactured for small and medium size plant. Possible to offer 1 and more tanks.

 

Mixer for carbonated soft drinks and water saturator

The carbonation of soft drinks or water is a very important factor for soft drinks and carbonated water. Our systems allow you to process your drinks bottle with the highest quality and hygiene. We are able to offer the right solution for every challenge with low energy consumption and CO2.

saturator

- Mixer for carbonated soft drink - The premix unit performs three operations, de-aeration of the water, add the syrup and carbonation by CO2 injection. with these three functions we obtain the carbonated beverage. The unit of premix can be completely automatic or semiautomatic.

- Saturator for carbonated water - The units of saturation performs two functions the first of deaeration of the water and the second carbonation to obtain carbonated water. It consists of a solid structure in AISI 304 stainless steel, glass bead blasted and treated a deaeration tank, the system of carbonation and the storage tank.

 

Flash pasteurizer

A good product to drink needs a process of conservation hygienic and safe. And that is true for all types of beverages: depending on their ingredients, beverages have a sensitivity microbiological low (carbonated drinks) or high (milk), which makes it indispensable to have a system of sterile equipment for the procedures in the stages prior to filling.

flash pasteurizer

- Flash pasteurizer for juice, tea and other drinks - The plant, consisting of one or, in a specific model, of 2 fixed-flow or variable flow pasteurization units. The heat exchanger plate is composed of three sections: regeneration, heating and final cooling of the product. The plates are made of stainless steel AISI 316L, are fixed on a stainless steel AISI 304 frame and blocked by 8 side bolts in order to operate at a maximum pressure of 22 bar.

- Flash beer pasteurized - The plant, consisting of one or, in a specific model, of 2 fixed-flow or variable flow pasteurization units. The heat exchanger plate is composed of three sections: regeneration, heating and final cooling of the product. The plates are made of stainless steel AISI 316L, are fixed on a stainless steel AISI 304 frame and blocked by 8 side bolts in order to operate at a maximum pressure of 22 bar.

Tunnel pasteurizer, cooler and heater

The tunnel pasteurizer offer delicate products a long shelf life without altering their flavor. Compared to conventional pasteurization, is distinguished for its power consumption and low water. there are also tunnel cooling and heating which serve to carry the products at the required temperatures, these do not have the function to pasteurize the product.

tunnel pasteurizer

- Tunnel pasteurized - If you need a tunnel pasteurizer for glass or can bottles we can offer a special Tunnel pasteurizer unit, available in different sizes, for the pasteurization of the already packaged product. The unit consists of a stainless steel AISI 304 solid structure that is subjected to an abrasive blasting and protective coating. The tunnel has several section where the container is treated.

- Cooler and heater tunnel - Tunnel of heating and cooling, made of stainless steel AISI 304, to bring to room temperature the products previously packaged, cold or hot. We can offer cooler/heater tunnel with drain water or air. Both units are made of stainless steel AISI 304; the tanks, that feed the upper showers, are anchored inside the tunnels and outside are positioned all the control devices for both the mechanical cycle and the temperature are positioned outside.


Boost your efficiency with our predictive maintenance

Our predictive maintenance service ensures your machinery runs smoothly by monitoring key parameters and identifying potential issues before they become costly problems. Using advanced diagnostic techniques like vibration analysis, thermography, and real-time data, we can forecast the lifespan of critical components, minimizing downtime and maximizing operational efficiency.

Unlike traditional maintenance, we focus on the actual condition of your equipment, tailoring our service to your unique needs.

Ready to optimize your operations?
 

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