For the beverage and food industry, we offers complete lines, automatic warehouse, picking and marshalling. We design solutions with high flexibility and reliability, by measuring the right level of automation compared to the level of complexity and to the available budget to invest.

intralogistic

Automated storage system

Our automated storage system can offer a wide range of solutions to boost productivity, with flexible and innovative technologies for material handling. The aim is to get “what you needed when you needed”. Our systems can also fit to existing buildings and floorings.

When working in a production environment with multiple daily shifts of operations, robustness and reliability of the automated storage systems are the keys for automation.

The main areas of application for our automated storage system are:

- Compact and Flexible storages for finished products;
- Inter-operational storages for WIP products;
- Raw material storages;
- Raw material in feed to production lines;
- End-of-Line Finished Products delivery;
- Marshalling and Shipment Buffers.

Automated storage system

- Pallet stacker cranes high rise - The pallet stacker cranes high rise are designed and built for any need of vertical automatic warehouse, in order to store different types of loading units. The pallet stacker cranes high rise pick and deliver unit loads to and from storage lanes, inside aisles of rack. First, loads are picked from the various storage lanes then, delivered to drop off stations.

- Pallet stacker cranes low rise (Mini Load) - The pallet stacker cranes low rise pick and deliver individual loads to and from storage locations inside rack or horizontal carousels. It’s an extremely dense storage system designed for high speeds movements in order to increase efficiency in each compact area.

- Fast rotation storage (FRS) - The fast rotation storage consists of high-speed linear shuttles. The system uses multi-depth satellite technology and allows a higher storage capacity, in a small area. The fast rotation storage is ideal for bearing production before shipping and storage solutions with high density.

- Vertical lift sequenser (VLS) - The automation for the transport of packages is realized in multiple forms and sizes. The solutions can be managed according to the requirements of order picking, sequencing or according to any imbalances in the general flow of materials within the distribution system. The vertical lift sequencer is an approach to these applications.

- Automatic guided vehicles (AGV) - The automatic guided vehicles (AGV) systems use a laser technology. The automatic guided vehicles ensure greater efficiency and versatility, by optimizing logistics and by reducing the costs of pallet transportation.

- System vehicle loop (SVL) - The System Vehicle Loop (SVL) is a suitable solution for systems that handle large flows, normally associated with the need to sort out a considerable amount of pallets. The SVL (System Vehicle Loop) reduces the transfer time of load units, specifically for automated order picking and is essential for the management of "just-in-time" shipments.

- Pallet racking - The pallet racking is an essential part in intralogistics. At first glance, pallet racking systems from different suppliers don’t seem to differ that much. Nevertheless, the decisive element of a pallet racking system is the overall package, combining racking system, accessories and service. 

- Warehouse management system (WMS) - The warehouse management system (WMS) involves the receipt, storage and movement of goods (raw materials for production plant and finished goods). Developed by our engineering team, the warehouse management system (WMS) manages and integrates the material handling systems within your warehouse, including stacker-trucks, picking systems, vertical storage, laser guided vehicles and manual warehouses.

- Warehouse executive system (WES) - The warehouse executive system (WES) for material handling optimizes manpower and equipment, increasing productivity, reducing expenses and speeding up the return on investment.

Picking technologies

The picking technologies are not only one of the most expensive and intensive in a warehouse, but they have also the highest error rates. We have advanced picking technologies in order to reduce the ditribution time, to facilitate picking and to reduce order fulfillment errors.

With our long-standing expertise, we help our customers to implement a sustainable and cost-efficient picking technologies’ strategy based on their item and order structure.

The different picking technologies allow picking operations to quickly collect the items in the right quantities. The different concepts can easily be combined. These are efficient, flexible and cost-effective.

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- Automatically refilled picking (ARP) - The automatic refilled picking (ARP) may be considered as the first level of automation of the picking. The automatic refilled picking (ARP) provides the automation of the refilling operations by stacker-trucks, handling systems and transport vehicles or AGV (automatic guide vehicle).

- Pick to pallet system (PPS) - The pick to pallet system (PPS) is an evolution of the automatic refilled system (ARS). The advantage of the pick to pallet system (PPS) is an extremely flexibility and the not necessarily connection to a system of automated storage.

- Steady picking location (SPL) - The steady picking location (SPL) uses system vehicle loop technology SVL. The pallets stored in a warehouse or in temporary areas are quickly conveyed and sorted in various picking stations sequentially, complying with the various criteria of picking reverse, classes stackability, FIFO / LIFO, etc. The pallet is then automatically re-entered in the warehouse, awaiting shipment.

- Automatic pick-to-pallet system (APPS) - The automatic pick to pallet system (APPS) is the state of the art of intralogistics for the management of picking operations. It can always offer the solution and the level of automation more suited to the specific customers’ needs.

- Modular order picking system (MOPS) - The modular order picking system (MOPS), adaptable and flexible, represents a new reference point in the preparation of mixed pallets and is ideal in the presence of a high volume of orders and fragmentation of the same. Used where each pallet customer requires more than one code to handle for pallets and more than one code to handle for the layer.

Marshalling technologies

The marshalling technologies allow you to consolidate the pallets efficiently and quickly, leading to a significantly increase productivity and reduce costs.

It is much simpler, faster and efficient than typical systems with truck normally used to carry out the same operations.

The marshalling technologies are able to consolidate in order quickly and efficiently the productivity of operations and reduce costs.

The marshalling technologies include the order consolidation and dispatching and the “Just in time” system.

Marshalling technologies

- Just in time system - The pallet transport is an important process in any procedure fulfillment. Our Just In Time system proposes a solution which is extremely efficient for systems with large flows, associated to the need to sort a considerable quantity of the pallet. Management solutions offered by the Just In Time system significantly reduce transfer times required by loading units, order picking, especially in those automatic type, and are essential to the efficient Just In Time management.

- Order consolidation and dispatching - When orders are taken simultaneously from different storage areas, our order consolidation and dispatching software performs real-time matching and optimizes routes of lots of orders from all stores. Our order consolidation and dispatching covers the management and optimization of preparation areas for packing and shipping.

Complete bottling lines

Design, manufacture, install, commissioning… Managing a complete line is very complex and requires some key points in the company’s organization. Organization offered by the complete bottling lines

In order to reach the success in the complete bottling lines, there are some key points that must be fulfilled: ability to listen and understand the customer’s needs, the planning of a tailored project, a full-scale implementation of the project and a strong after sale service.

We can offer complete bottling lines for pet or glass bottles, bottles of water, beer, soft drink, milk, ketchup, wine, spirits and tomato.

The capacity of our complete bottling lines start from 1.000 bph up to 30.000 bph. We can offer also a complete bottling line for big bottle size for 5 lt up to 5 gallon.

Complete bottling lines

- Complete bottling lines for beer - Beer is the most famous alcoholic beverage in the world, it can be packaged in glass and, recently, in PET. Because of its sensitivity to the light, oxygen and temperature, the choice of the correct complete bottling lines for beer is essential to preserve the pleasant refreshing taste of this drink. 

- Complete bottling lines for water - The water is the cheapest drink to drink, but also the most consumed. It’s very iportant to keep the production costs as much as lower. Our complete filling lines for water allow you to use the least possible amount of plastic bottles to create resilient and innovative packaging.

- Complete bottling lines for carbonated drink - There are many products belonging to the family of carbonated drinks (or CSD, English Carbonated Soft Drinks) and soft drink typically made from carbonated water, sugar (or sweetener) and flavoring agent. We know the flexibility need of those working in this area, so we’ve developed a comprehensive products portfolio for the CSD which provides a rapid changeover.

- Complete bottling lines for juice - The still drinks, such as juices, tea and isotonic drinks require a special technology to avoid the products’ contamination. These products can be filled with aseptic lines, hot filling lines or with preservatives.

- Complete bottling lines for wine - Today, because of the competitiveness of wine producers, it is essential to present the product in the best way to convince the customer to buy your own bottle.

- Complete bottling lines for spirits - Alcoholic beverages such as whiskey, vodka, liqueurs, brandy, and others have to be handled with complete bottling lines for spirits, which must be very flexible, especially when changing bottle and label.

- Complete bottling lines for milk - Milk and kefir are sensitive products. In order to process it, it’s necessary to have a big know-how. With complete bottling lines for milk, a stock and distribution, we supply milk collection, filtration and refrigeration, storage raw milk, pasteurization, skimmings and separation, homogenization and storage pasteurized milk packaging.

- Turnkey bottling lines - GBO GROUP has deep skills in plant engineering. Customers can consult with its experts to obtain the best solutions that allow them to save money and space without compromising on the quality they need to be strong in the market.

Complete canning lines

Many drinks can be filled in cans. Cans can be standard, sleek, or slim size and our complete canning lines handle with a very fast change over different size of cans.

Beer, juice, carbonated and alcoholic drinks, tea, coffee, energetic drinks, isotonic, juice, milk based product… All these products can be filled with our complete canning lines.

Simplicity, compactness and efficiency make our complete canning lines among the best for money’s value.

Our production range of complete canning lines is from 3.000 cph up to 60.000 cph and is composed of depalletizer, gravity rinser, filler and seamer, tunnel pasteurizer or cooler, can inspections, packaging machines, palletizer, strechwrapper, can and packs conveyors.

Complete canning lines

- Complete canning lines for beer - Beer is the most famous alcoholic beverage in the world and it can be packaged in can. Because of its sensitivity to light, oxygen and temperature, the choice of the correct complete canning lines for beer is essential to preserve the pleasant refreshing taste of this drink.

- Complete canning lines for carbonated drink - Thre are many products belonging to the family of carbonated drinks (or CSD, English Carbonated Soft Drinks) made from carbonated water, sugar (or sweetener) and flavoring agent. During the last years new size of cans have been launched on the market and we know that the flexibility needs are even more important. 

- Complete canning lines for juice - The still drinks, such as juices, tea, isotonic drinks require a special technology to avoid the products’ contamination. For this reason, the can goes in a pasteurization tunnel that eliminates all bacteria and pathogenic elements, ensuring a very long shelf life of the product.

- Turnkey cans line - GBO GROUP has deep skills in plant engineering. Customers can consult with its experts to obtain the best solutions for saving money and spaces without compromising on the quality they need to be strong in the market.

Complete kegging lines

The beer, wine or soft drinks have to be processed as much hygienically as possible, and it is important to avoid the oxygen absorption.

Our complete kegging lines can handle metallic keg or pet, returnable and non-returnable keg.

If you are filling a returnable keg, the key points of the complete kegging lines are: disinfection of the kegs by an efficient and correct washing cycles, a precise filling phase and the perfect synchronism of the movement of the kegs among the machines.

Complete kegging lines

- Complete kegging lines for beer - If you want to drink a good fresh beer you don’t have choice, you have to take a pint of draft beer. The most popular container for beer is the returnable steel keg. Our complete kegging lines for beer can handle metallic keg or pet, returnable and non-returnable keg.

- Complete kegging lines for wine - The most used container for wine is the glass bottle, either carbonated wines or still. In recent years, this alcoholic beverage has been packaged in different types of containers: glass, pet, cans, tetra brik and lately also in keg (both steel and plastic).

- Complete kegging lines for soft drink - You’ll find draft soft drinks in many public places but not at supermarkets and large retail. If you want a draft soft drink, you have to go to some public places. Since the majority of the kegs is returnable, is very important and strategic to have a high quality complete kegging line for soft drinks able to meet the sanitary conditions and production efficiency.

- Turnkey kegging lines - GBO GROUP has a deep knowledge in plant engineering. Customers can consult with its experts to obtain the best solutions for saving money and spaces without compromising on the quality they need to be strong in the market. Regardless of whether it be beer, wine, soft drink, the basic philosophy is to have the right know-how to design, build, install and test the turnkey kegging lines.


Boost your efficiency with our predictive maintenance

Our predictive maintenance service ensures your machinery runs smoothly by monitoring key parameters and identifying potential issues before they become costly problems. Using advanced diagnostic techniques like vibration analysis, thermography, and real-time data, we can forecast the lifespan of critical components, minimizing downtime and maximizing operational efficiency.

Unlike traditional maintenance, we focus on the actual condition of your equipment, tailoring our service to your unique needs.

Ready to optimize your operations?
 

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